Full Text:  <5099>

CLC number: TH164; TP391

On-line Access: 2024-08-27

Received: 2023-10-17

Revision Accepted: 2024-05-08

Crosschecked: 2013-04-19

Cited: 3

Clicked: 12755

Citations:  Bibtex RefMan EndNote GB/T7714

-   Go to

Article info.
Open peer comments

Journal of Zhejiang University SCIENCE A

Accepted manuscript available online (unedited version)


GAJA: 3D CAD methodology for developing a parametric system for the automatic (re)modeling of the cutting components of compound washer dies


Author(s):  David Potočnik1, Bojan Dolak2, Miran Ulbin2

Affiliation(s):  1. Emo-orodjarna d.o.o., Bežigrajska 10, SI-3000, Celje, Slovenia;2. Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, SI-2000, Maribor, Slovenia

Corresponding email(s):  dpotocnik@siol.net

Key Words:  Parametric modeling, Cutting dies, Computer-aided systems, Knowledge-based design


Share this article to: More <<< Previous Paper|Next Paper >>>

David Poto?nik, Bojan Dolak, Miran Ulbin. GAJA: 3D CAD methodology for developing a parametric system for the automatic (re)modeling of the cutting components of compound washer dies[J]. Journal of Zhejiang University Science A,in press.Frontiers of Information Technology & Electronic Engineering,in press.https://doi.org/10.1631/jzus.A1200245

@article{title="GAJA: 3D CAD methodology for developing a parametric system for the automatic (re)modeling of the cutting components of compound washer dies",
author="David Poto?nik, Bojan Dolak, Miran Ulbin",
journal="Journal of Zhejiang University Science A",
year="in press",
publisher="Zhejiang University Press & Springer",
doi="https://doi.org/10.1631/jzus.A1200245"
}

%0 Journal Article
%T GAJA: 3D CAD methodology for developing a parametric system for the automatic (re)modeling of the cutting components of compound washer dies
%A David Poto?nik
%A Bojan Dolak
%A Miran Ulbin
%J Journal of Zhejiang University SCIENCE A
%P 327-340
%@ 1673-565X
%D in press
%I Zhejiang University Press & Springer
doi="https://doi.org/10.1631/jzus.A1200245"

TY - JOUR
T1 - GAJA: 3D CAD methodology for developing a parametric system for the automatic (re)modeling of the cutting components of compound washer dies
A1 - David Poto?nik
A1 - Bojan Dolak
A1 - Miran Ulbin
J0 - Journal of Zhejiang University Science A
SP - 327
EP - 340
%@ 1673-565X
Y1 - in press
PB - Zhejiang University Press & Springer
ER -
doi="https://doi.org/10.1631/jzus.A1200245"


Abstract: 
For the designing of cutting-dies is a complex and experience-based process, it is poorly supported by conventional 3D CAD software. Thus, the majority of design activities, including the (re)modeling of those cutting die-components that are directly responsible for performing shaping operations on a sheet-metal stamping part, traditionally still need to be carried-out repetitively, separately, and manually by the designer. To eliminate some of these drawbacks and upgrade the capabilities of conventional 3D CAD software, this paper proposes a new methodology for the development of a parametric system capable of automatically performing a (re)modeling process of compound washer dies’ cutting-components. The presented methodology integrates CATIA V5 built-in modules, including Part Design, Assembly Design and Knowledge Advisor, publication mechanism, and compound cutting die-design knowledge. The system developed by this methodology represents an ‘intelligent’ assembly template composed of two modules GAJA1 and GAJA2, respectively. GAJA1 is responsible for the direct input of the die-design problem regarding the shape, dimensions and material of the stamping part, its extraction in the form of geometric features, and the transferring of relevant design parameters and features to the module GAJA2. GAJA2 interprets the current values for the input parameters and automatically performs the modeling process of cutting die-components, using die-design knowledge and the company’s internal design and manufacturing standards. Experimental results show that this system significantly shortens the modeling-time for cutting the die-components, improves the modeling-quality, and enables the training of inexperienced designers.

Darkslateblue:Affiliate; Royal Blue:Author; Turquoise:Article

References

[1] Bandini,S, Sartori,F, 2006, Proceedings of Design Computing and Cognition. Springer-Verlag,Eindhoven, the Netherlands.

[2] Baxter,D, Gao,J, Case,K, Harding,J, Young,B, Cochrane,S, Dani,S, 2007, An engineering design knowledge reuse methodology using process modeling  Research in Engineering Design, 18(1):37-48.


[3] Bettig,B, Hoffmann,C.M, 2011, Geometric constraint solving in parametric computer-aided design  Journal of Computing and Information Science in Engineering, 11(2):021001-.


[4] Chin,K.S, Tang,D, 2002, Web-based concurrent stamping part and die development  Concurrent Engineering, 10(3):213-228.


[5] Choi,J.C, Kim,B.M, Cho,H.Y, Chul,K, 1998, A compact and practical CAD system for blanking or piercing of irregular-shaped sheet metal products and stator and rotor parts  International Journal of Machine Tools and Manufacture, 38(8):931-963.


[6] Jia,Z.X, Li,H.L, Zhang,X.C, Li,J.Q, Chen,B.J, 2011, Computer-aided structural design of punches and dies for progressive die based on functional component  The International Journal of Advanced Manufacturing Technology, 54(9-12):837-852.


[7] Kim,J, Pratt,M.J, Iyer,R.G, Sriram,R.D, 2008, Standardized data exchange of CAD models with design intent  Computer-Aided Design, 40(7):760-777.


[8] Kim,Y, Kim,L, Jun,C, 2006, Parametric design of a part with free-form surfaces  Journal of Zhejiang University SCIENCE A, 7(9):1530-1534.


[9] Kumar,S, Singh,R, 2011, An automated design system for progressive die  Expert Systems with Applications, 38(4):4482-4489.


[10] Kumar,S, Sight,R, Sekhon,G.S, 2008, An Expert System for Design of Blanking Dies for Sheet Metal Operations  , Proceedings of the World Congress on Engineering and Computer Science (WCECS), San Francisco, USA, p. -.

[11] Lin,B.T, Hsu,S.H, 2008, Automated design system for drawing dies  Expert Systems with Applications, 34(3):1586-1598.


[12] Lin,B.T, Chan,C.K, Wang,J.C, 2008, A knowledge-based parametric design system for drawing dies  The International Journal of Advanced Manufacturing Technology, 36(7-8):671-680.


[13] Lin,B.T, Chang,M.R, Huang,H.L, Liu,C.Y, 2009, Computer-aided structural design of drawing dies for stamping processes based on functional features  The International Journal of Advanced Manufacturing Technology, 42(11-12):1140-1152.


[14] Liu,Z.J, Li,J.J, Wang,Y.L, Li,C.Y, Xiao,X.Z, 2004, Automatically extracting sheet-metal features from solid model  Journal of Zhejiang University-SCIENCE, 5(11):1456-1465.


[15] McMahon,C, Browne,J, 1999, CADCAM: Principles, Practice and Manufacturing Management. Addison-Wesley,Massachusetts.

[16] Mok,C.K, Chin,K.S, Ho,J.K.L, 2001, An interactive knowledge-based CAD system for mould design in injection moulding processes  The International Journal of Advanced Manufacturing Technology, 17(1):27-38.


[17] Potocnik,D, Ulbin,M, Dolsak,B, 2012, Knowledge-based system for supporting the design of a plate-press  Journal of Computing and Information Science in Engineering, 12(2):024502-.


[18] Saridakis,K.M, Dentsoras,A.J, 2005, Evolutionary Neuro-Fuzzy Modeling of Parametric Design  , ():315-320.

[19] Schilling,A, Kim,S, Weimann,D, Tang,Z, Choi,S, 2006, CAD-VR geometry and meta data synchronization for design review applications  Journal of Zhejiang Universit-SCIENCE A, 7(9):1482-1491.


[20] Shah,J.J, Mntyl,M, 1995, Parametric and Feature-Based CAD/CAM: Concepts, Techniques, and Applications. John Wiley & Sons, Inc.,New York.

[21] Stroud,I, Nagy,H, 2011, Solid Modelling and CAD Systems. Springer-Verlag,London Ltd.

[22] Tang,D, Eversheim,W, Schuh,G, Chin,K.S, 2003, Concurrent metal stamping part and die development system  Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 217(6):805-825.

[23] Tay,F.E.H, Gu,J, 2002, Product modeling for conceptual design support  Computers in Industry, 48(2):143-155.


[24] Tor,S.B, Britton,G.A, Zhang,W.Y, 2003, Indexing & retrieval in metal stamping die design using case based reasoning  Journal of Computing and Information Science in Engineering, 3(4):353-362.



Open peer comments: Debate/Discuss/Question/Opinion

<1>

Please provide your name, email address and a comment





Journal of Zhejiang University-SCIENCE, 38 Zheda Road, Hangzhou 310027, China
Tel: +86-571-87952783; E-mail: cjzhang@zju.edu.cn
Copyright © 2000 - 2025 Journal of Zhejiang University-SCIENCE