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Bio-Design and Manufacturing  2018 Vol.1 No.4 P.237-244

http://doi.org/10.1007/s42242-018-0023-0


An analysis of key process parameters for hybrid manufacturing by material extrusion and CNC machining


Author(s):  Rubén Paz, Javier Santamarta, Mario D. Monzón, Joshua García, Eujin Pei

Affiliation(s):  Departamento de Ingeniería Mecánica, Universidad de Las Palmas de Gran Canaria, Las Palmas de Gran Canaria 35017, Spain; more

Corresponding email(s):   mario.monzon@ulpgc.es, ruben.paz@ulpgc.es, javier.santamarta101@alu.ulpgc.es, joshua.garcia@ulpgc.es, eujin.pei@brunel.ac.uk

Key Words:  Hybrid manufacturing, Material extrusion, Additive manufacturing, Subtractive manufacturing, Machining, Statistical analysis


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Rubén Paz, Javier Santamarta, Mario D. Monzón, Joshua García, Eujin Pei. An analysis of key process parameters for hybrid manufacturing by material extrusion and CNC machining[J]. Journal of Zhejiang University Science D, 2018, 1(4): 237-244.

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publisher="Zhejiang University Press & Springer",
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%J Journal of Zhejiang University SCIENCE D
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Abstract: 
HybridManufacturingcombinestheadvantagesofAdditiveManufacturing(AM)andSubtractiveManufacturingonasingle machine. Although previous research has provided a good background of the manufacturing parameters, the analysis is often carriedoutseparatelyandthereisalackofcombinedknowledge.Thepurposeofthisresearchistoexaminetheinfluenceofthe main manufacturing parameters involved in AM and subtractive processes using different variables. Particularly, the study is focusedontheMaterialExtrusionprocessconcerningthelayerheight,fillangleandfilldensity;aswellastwofactorsrelated to machining, including stepover and pass direction. The parameters that were examined include the dimension, hardness, flatness, weight and roughness. A multifactorial Design of Experiments was proposed with a total of 64 samples. Next, a statistical analysis was carried out to assess the influence of the different groups on the response variables. Finally, a decision table presented and facilitated the selection of parameters depending on the desired objectives, leading to a framework that wasappliedtoacasestudyforvalidation.Thisdecisionguidecouldenabledesignersandengineerstoselectthebeststrategy for a specific application, leading to a more efficient approach for manufacturing.

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